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Just a quick update. While I am still skeptical, it seems like the noise may be gone after my 3rd trip back. Here's what they did: Chassis ears installed; retorqued thrust rod and lower control arm. They said it was about 3/4 turn loose. My guess is after they were installing the right control arm (warranty repair some time ago), they didn't properly torque some bolts. Hope the noise won't reoccur.
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