05-18-2022, 10:10 AM | #45 | |
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05-19-2022, 12:11 PM | #46 |
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Yep 93 octane, dual feed inlet(I made)to stock airbox, one step colder plugs and turbosmart vent to atmosphere BOV
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05-20-2022, 06:21 AM | #47 | ||
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Also they connect to the steering pump for its hydraulics so a bit more to swap than just a wire harness.
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07-05-2022, 01:34 PM | #48 |
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Stock rear bar alone won't work
GREAT JOB by "yupetc" on controlling sway. A short story of mine regarding "rear sway-bar only". The factory F15 rear bar is 22.5 mm and 23 mm with 3rd row seat. The 23mm bar is added by BMW just to offset the few hundred lbs at the rear due to the 3rd row seats and its minor effect on understeer. I don't think BMW ever intended the slightly larger rear bar to do anything else. IMO then, its not even worth the effort. But as "yupetc" shown, it takes big bars on both ends. Even slapping on a big rear bar, IMO, won't work. I learned this on another car...my previous F10 550i leaned a bit much so I threw on an M5 rear-sway bar only. It oversteered so much it was almost dangerous. But when i added the thick M5 front bar, then the car handled like a go-cart....flat, no lean or swaying. Again...GREAT JOB by "yuptec". Lots of work but IMO worth it if you're keeping the car.
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07-06-2022, 01:26 PM | #49 | |
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I have one more trick up my sleeve. Since these bars do come with black polyurethane bushing and lube; I reckon they will dry out eventually and begin to squeak. Two months into my install, my front stabilizer is already squeaking. In the next few weeks I'll take the bar out again and instead of applying more lube, I'm going to put a coat of "Cerakote MicroSlick" onto the bar where the bushing sits. Will also put same coat on the inner side of the fastening bracket. I've used MicroSlick on my piston skirt, and on these sway bars there will be no metal to metal contact, so MicroSlick coat should serve as a permanent lubricant. (I may try to do a coat first, then add lubricant on top for even better result). Will check back in once in a while to report my observations. I've used Polyurethane bushings before in my previous cars. Some lasted long without noise, but most comes squeaky and gets pretty annoying. So I hope the coat I put on will work.
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2015 MINI COOPER - Mahle Pistons, Max Rods, BMS intake, CTS charge pipe, Wagner Intercooler, ByteTronik Tune, VRSF DP 2017 540i - MHD2+, VRSF DP, TU Pump Last edited by yupetc; 07-06-2022 at 01:38 PM.. |
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07-07-2022, 08:45 PM | #50 | |
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07-08-2022, 10:39 AM | #51 | |
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How do you think this compared to the marine grease you're using? https://www.amazon.com/gp/product/B0...?ie=UTF8&psc=1 that's the one I've been using, and it is already dried out. By the way, I put my car through an automatic carwash twice a week. The first squeak on this Ultra Racing bar happens after a particular carwash one day and has been squeaking ever since.
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2015 MINI COOPER - Mahle Pistons, Max Rods, BMS intake, CTS charge pipe, Wagner Intercooler, ByteTronik Tune, VRSF DP 2017 540i - MHD2+, VRSF DP, TU Pump Last edited by yupetc; 07-08-2022 at 10:45 AM.. |
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07-10-2022, 06:35 PM | #52 | |
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07-11-2022, 01:39 PM | #53 |
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I've taken out the front sway bar yesterday. Took me about 1.5 hours to get it out, having to remove the whole front end, radiator, condenser, intercooler and a bunch of underbody and wheel arch panels. This is my third round accessing the area so it's becoming easier and smoother for myself. But it's definitely not for those who'll faint easily. Upon taking it out, the right side (where the rubbing/squeaky noise was coming from) I can easily use my hand to articulate the same noise on that bushing on the sway bar. Removed the bushing to find how dry it has become, and yeah, I can tell that during movement, there's enough deformation on the PU to create voids for debris to come in. I think this grease has dried out partially is due to when it deforms it allows grease to be moved out of the grip and it must have dried out prematurely. I also must mention that I also often times take carb-spray and would spray down that area each time I access the crank pulley side on some work, even on a oil change; just to keep the area clean. Some of the carb spray must have dripped into the bushing and help dry out the lube.
I've gone ahead and grind down the original white paint and finally got to bare metal. Boy this thing has a real thick coat of paint; initially I used sandpaper by hand, didn't get anywhere. Then I took out a surface paint remover wheel and went to town. Took 30 minutes to do both sides. So that tells you the quality of the coat finish on this way bar is VERY good. It's very thick, and there's a clear coat, white, then a base coat. After removing paint, I took it to my blasting cabinet and prepped the surface for Ceramic Coating. Applied 2 passes of MicroSlick Cerakote to it (in case anyone's wanting to try this, the part number is C110 from Cerakote). I've only applied this to the main area where the bushing will grab. Will wait another week for Microslick to settle and dry out completely. Once it's ready for installation I'll also follow BrandBMW's recommendation and use marine grease on the coating. MicroSlick itself is already a dry film lubricant. It's used on piston skirts and show great results. I'm hoping to double it up on this polyurethane lubrication. If this turns out well, it may become the ultimate corrective solution for PU applications. I've been a 20-year automotive tinkerer, and PU squeak has plagued many for both decades we're in. MicroSlick may just be it, guys. Will report what I observe for years to come.
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07-12-2022, 11:31 PM | #54 |
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Good luck! Sounds like overkill. Again, never had an issue on the dozens and dozens of polyurethane bushings I have used the marine grease on. I like the epoxy paint on the sway bars as it helps prevent rust and not giving it an edge reduces the likelihood of it flaking off later. The paint can wear out over a long time inside the bushing, but I am not going to electively add an edge to the paint creating bare metal.
There should be grooves in the polyurethane bushing to help hold grease. Use the marine grease one time and you will quickly realize why it is a great option. Have to use latex/nitrile gloves as that stuff sticks yet moves. Perfect for areas like sway bar bushings and control arm bushings.
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07-12-2022, 11:32 PM | #55 |
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Try this, find a piece of rubber hose with an ID that is exact, if not almost the same, as the OD of the swaybar. Cut about 1-1.5in sections, then cut it open length wise. Slide the rubber hose onto the bar and butt it up against the swaybar bushing, then use a hose clamp to secure the rubber hose in place. So 4 pieces in total, 2 on each sides of the bushing. This way, u can kind of create a seal around the bushing opening to at least prevent the grease/lube from being washed out, n it can also prevent the swaybar from walking to one side.
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07-13-2022, 02:21 PM | #56 |
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Thanks for the help, guys. And while it may be an overkill, I've already dived in and did it. I really just want to end this squeaking noise for good. Attaching some pictures for your entertainment.
For information, ceramic coating, if surface prep is done correctly, has a much stronger adhesion/bonding than just regular epoxy paint. If I'm not mistaken, the bonding substrate in Cerakote's coating is of an epoxy derivative. And this coating has very strong resistance to corrosion and impact damage. So I'm not very worried about it being rubbed off by the PU bushing. In fact, the MicroSlick coating will help retain that marine grease for good. I also do not find any grease grooves within the PU bushing provided along with UR's sway bar.
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07-13-2022, 02:28 PM | #57 | |
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07-13-2022, 06:21 PM | #58 |
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If you didn't find any grooves inside the poly bushing, then that is a design flaw. All the poly bushings I have used for sway bars have had some kind of grooves to help hold grease. That's from Powerflex, Energy, Racing Dynamics, iPD, Stillen, Eibach, Hotchkis, etc., have all had some kind of shallow groove inside the poly bushings.
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07-14-2022, 08:57 AM | #59 | |
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That's a critical point to give to Ultra Racing. Those folks are all the way over in Malaysia; and I doubt I can get the eBay seller to contact them and let them know this. But yeah, good catch; I had never paid any attention to grease grooves with the PU bushings. I'm gonna put all my eggs on MicroSlick and marine grease then. Let it be forewarned that any of you who's going to be buying the Ultra Racing Sway bars, consider that there are no grease retention grooves on the inner side; put that into consideration when you shop; else you'll be dealing with squeaks quite soon, like I did.
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07-26-2022, 09:13 AM | #60 |
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Finally re-installed the front sway bar with Cerakote MicroSlick on the bushing section. All good now, no more rubbing noise, and the marine grease is very thick and looks like it'll stay in place to withstand the car-wash's spray down. Happy camper now. Thanks everyone.
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08-04-2022, 10:46 AM | #61 | |
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Hey there, did you ever receive your sway bar set and got it installed? Curious to see what the outcome is and hope it's at least similar to mine; that'll yield a good comparison between stock suspension and adaptive.
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08-06-2022, 09:38 PM | #62 |
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Hey guys. So the front sway bar was backordered and while I was waiting for that, I received and installed the rear hardrace bar. That alone improved roll and overall road manners drastically. The steering is so much more responsive and what felt like oversteer for the first few days now feels perfect. I am quite happy with this so I ended up cancelling the front bar all together. I will now be installing Eibach springs which should help improve things even more.
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08-07-2022, 10:04 PM | #63 | |
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I may consider swapping out the H&R springs and go back to stock/ or if M-sport springs can be directly fitted I may want to consider it. Stock springs are very soft, but I believe the front and rear sway bar upgrade will take care of the body roll altogether. The only thing stopping me from going back to stock for the time being is that I have MHD stage 2+ with a larger compressor wheel in the turbo; and once the boost kicks in, I am afraid it presses down too hard on the back side if I go with stock springs. At least for now, the H&R springs resisted that pull very well; makes the car feel very nippy zigzagging through traffic.
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08-08-2022, 12:46 AM | #64 | |
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As for the front sway bar, I really didn't see the point in spending another 1k or so for the part and install because of how content I am with just the rear upgrade. If the front install wasn't such a pain in the ass I would maybe take it on myself. |
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08-08-2022, 09:48 AM | #65 | |
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Sounds like you're already quite content with just the rear sway bars; and yea, no need to throw another grand if you didn't need to. Happy motoring, bro.
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09-14-2022, 02:59 PM | #66 |
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After reading this whole thread, I'm going to order either the rear or both for my car. Rear looks like something I'd be willing to do, front I may be able to combine some labor with the engine mount replacement. My main worry is the squeaking/lack of grease grooves in the bushings. Could I dremel in a groove to help this issue? Stripping the paint and using Cerakote seems like a little more than I'd prefer to do.
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